How to replace a bodyboard cover

Today, I'll show you how to go from this:





















To this:

So, you decided to get one of those cheap bodyboards, a piece of styrofoam with a cloth sleeve around it, not very sturdy. Maybe you didn't have much money to spend, or maybe you were pretty sure you wouldn't use the thing enough to warrant spending big money. Perhaps now you used it more than you expected, or perhaps you got into some pretty serious waves, but now the cloth cover is torn and coming off, and you aren't in a position to buy another one. Have no fear! Making your own new cover is totally doable and, depending on the cloth you buy, can be WAYY cheaper than buying a new board, particularly if you don't live in a place that sells boards at every grocery store.

Materials: 

1. Cloth: Enough to cover your board. Depending on the size of your board and the width of the cloth you buy, as little as a yard may be enough. Measure before you buy.
2. Needles, pins, and thread
3. Chalk, pencil, or something else to draw on the cloth

Directions:

1. If your board has a leash attached, you will probably need to remove it before you put the new cloth on. You may need to remove your leash to get the old cloth off. Turn your board over onto the back. The back of the leash apparatus may have a notch on it like a large screw. If so, you can probably unscrew the leash from the board. 

   

   This is the back of my board's leash attachment. You can see the notch in it. The attachment is in two pieces which screw together and come apart when unscrewed. 

2. Figure out how much cloth you need to cover your bodyboard. Measure the widest part of its width, making sure to account for its thickness (it may help to measure around the board and divide the number in half) and measure its length. You will need to cut out two pieces of cloth slightly larger than this board. It is easiest to round the amount of cloth you need to the nearest yard or meter, depending on which system your country uses for cloth sales. (If you're used to one system and are shopping in the other, remember that a meter is significantly larger than a yard). It also helps to consider the usual width of  cloth, which is typically about 60 inches (152.4 cm), although some bolts are narrower. Always check the width of a bolt of cloth before buying. This means that a yard of cloth purchased from a 60 inch wide bolt would be a piece one yard (36 inches) wide by more than a yard and a half long. Say, for example, that your board is 26 1/2 inches (67.3 cm)long and 18 inches (45.7 cm) wide. Assuming these measurements, you need a piece a little more than a yard long (or about a meter long) and a little less than a yard wide (less than a meter). A yard of cloth 60 inches wide is enough to cover this board. However, if your cloth is one yard wide, buying a yard gives you one square yard, which would probably be a bit too narrow for the width while being plenty for the length. A piece a meter wide and long would be just enough. 
3. Buy your cloth. I used a type of nylon, a tough cloth, which is just right for this project. You want something strong. 
4. Make your pieces: If you have a reasonably intact piece of cloth from your board (I had the whole top piece) you can use that as a pattern. Otherwise, you will need to make some more measurements of your board. Trace around your board, adding about an inch to accommodate its thickness and use your measurements as reference points to help you. Cut the cloth, leaving a GENEROUS seam allowance (I left more than an inch in some places) so you can correct any pattern errors. 

   

   The colorful cloth is my old cover which I used as a pattern for the new one. Note the green cloth around the bright cloth cover and notice the white line around the colorful piece. The white line is what I used to guide my sewing. 

5. Pin the pieces together. You will not sew all the way around the cover. You must leave the wide end un-sewn so you can fit the board into it.  You will sew the rest up by hand. 

   

   If you look closely, you can see the pins around the piece of cloth. Note that none of the pins are on the top of the piece. That is the widest part, and that is where I won't be sewing with the machine. 

6. Try your cover on for size and see if you need to make any adjustments. You may want to try it on inside out so you can baste (make large stitches to hold together cloth that will later be sewn by machine) wherever you see something that needs to be taken in. 
7. Once you have your board cover the way you like it, it is time to sew the board into its cover. Start where your seam ends, fold the raw edges inside, and sew using a whip-stitch (over and over stitch). 
   
8. Now it's time to put that leash back on. Feel for where the hole is where the leash was attached. You will make your hole with a knitting needle or something similar. A pencil might work. If you have more than one kind of knitting needle around, start with a small knitting needle. Push the needle through the fabric, into the hole, and out the fabric on the other side. Be patient. Be prepared to put the thing in and take it out several times. You are tearing the fabric a bit, but you are also pushing the threads apart.
   
   Once your hole is big enough, push the larger end of the leash attachment into place. The fabric will probably tear a bit, but that is all right. Seal the hole from fraying with clear nail polish or fray check. Screw in the other end. 
   
9. Now go catch some waves!